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High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter

High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter

Moq: 1 set
Harga: USD1,000-700,000. Based on customization.
kemasan standar: Pembungkus film plastik industri, diamankan dengan kawat baja.
Periode pengiriman: 30 hari
metode pembayaran: L/c, t/t
Kapasitas pasokan: 30 set per bulan
Informasi Rinci
Tempat asal
Cina
Nama merek
METALIGN
Sertifikasi
CE,ISO,etc
Nomor model
Rup
Nama Produk:
Rak logam otomatis roll tegak mantan dengan drive gearbox dan pemotong pelacakan hidrolik
Kata kunci:
Rak tegak gulung mantan/rak logam profil tegak
Profil:
rak tegak
Aplikasi:
Penyimpanan Gudang Tegak / Bingkai rak ritel
Jenis material:
PPGI/PPGL/GI/GL Steel Coils
Ketebalan material:
1,5-2,5mm
Pembentukan kecepatan:
15-20m/mnt
Daya Motor Utama:
5.5kw
Pembentukan Stasiun:
18
Sistem Mengemudi:
Sistem kotak roda gigi
Struktur bingkai:
Stand besi tuang
Diameter poros:
70mm
Kondisi Mesin:
Baru
Bahan poros:
#45 baja dipadamkan 55-60 ℃
Bahan roller:
Baja #45 kelas tinggi, permukaan dengan krom keras
Bahasa tampilan:
Bahasa Inggris/Spanyol/Rusia/Prancis, dll, dapat disesuaikan
Teknik kontrol:
Layar sentuh PLC+
Waktu pengiriman:
30 hari
Menyoroti:

high precision rack roll forming machine

,

servo feeding rack upright machine

,

punching system roll forming machine

Deskripsi Produk

High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 0

1. Overview 


1.1 Production Line

This roll forming production line serves industrial and commercial shelving manufacturers, offering high precision, high-speed, and fully automated production. It enables consistent rack upright profiles for warehouses, retail, and storage systems. The line ensures accurate punching, stable forming, and reliable hydraulic cutting, optimizing production efficiency and product quality for diverse client needs.

High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 1Punch

High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 2

Guide

High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 3

Roll Forming


1.2 Profile
The rack upright profile is made of galvanized steel, thickness 1.0–2.0mm, featuring precise punched holes for bolts and attachments. It has a vertical column shape with optional reinforcing ribs. Designed for warehouse and retail shelving, the profile ensures high strength, dimensional accuracy, corrosion resistance, and easy assembly, suitable for heavy-duty storage applications.
Material: Galvanized Steel / PPGI / Aluminum Thickness: 1.5-2.5mm
Yield strength: 200 - 350 Mpa Tensil stress: 200 -350 Mpa


1.3 Production Process

Flow Chart:

Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch → Hydraulic Cutter → Auto Stacker

High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 4

Process:

This production line precisely forms rack upright profiles with pre-punched bolt holes. Servo feeding ensures alignment with punching, while the gantry roll former guarantees dimensional accuracy and structural stability. The tracking hydraulic cutter provides precise length control. Accumulator racks coordinate speed differences, maintaining continuous, high-efficiency production with minimal downtime.


1.4 Key Focus

High Precision Punching: Ensures accurate hole placement and alignment.

Gantry Roll Former with Gearbox: Delivers stable, consistent profile dimensions.

Servo Feeding Coordination: Synchronizes punching and forming, reducing errors.

Tracking Hydraulic Cutter: Guarantees exact profile lengths at high speed.

Accumulator Rack: Maintains continuous production despite speed differences.

Automated and Flexible: Supports various rack upright sizes and thicknesses.


2. Technical Parameters 

2.1 Decoiler
Structure Stand-up structure High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 5
Working Form Manual, motorized, or hydraulic
Loading Capacity 5T
Coil Width customizable
Inner Diameter Φ450 – Φ550 mm
Out Diameter 1500 mm
Model DC-MU2


2.2 Optional Upgrade: Loading Car
High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 6 The loading car lifts coils smoothly and positions them accurately on the decoiler, reducing labor, improving safety, and ensuring faster, more stable coil changeovers.


2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding Roller Adujust the coil feeding width High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 7
Pre-cut Broaching Shear Cut the steel coil before roll forming
Digital Display See the feeding width directly


2.4 Roll Forming Machine
Working Speed Around 20 m/min High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 8
Structure Wall panel type. Optional: Cast-iron stands or guide pillar
Driving System Chain system. Optional: Gearbox
No. of Forming Stations 18 stands
Shaft Diameter 70mm solid shaft
Motor Power 5.5 Kw High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 9
Roller Material

45# steel polished and chromed HRC58-62°

Shaft Material High grade 45# steel polished(CNC lathe)
Steel Coil Material PPGI or GI
Steel Coil Thickness 0.25-0.8mm


2.5 Optional Upgrade: Cover
High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 10 High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 11 High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 12
Mounted On The Inside: No Cover Required Solid Cover For Chain Mesh Safety Cover


2.6 Cutter
Common Power Type Hydraulic. Optional: motor type. High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 13
Hydraulic Power

4-5.5Kw, customizable

Blade Material

Cr12 Mov

Hardness

With quenched treatment HRC 58 – 62°



2.7 PLC Control Cabinet
PLC Brand Delta, customizable Power Supply 380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder Brand Omron, customizable Language Chinese + English, Spanish, French, Russian, etc
Touch Screen MCGS, customizable Operation type Manual /auto two-type switch
Hanging Arm Type Saving Space Standing Type greater component integration and flexible positioning

High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 14

Hanging-Arm Control Box 

High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 15

Standing Control Box 


2.8 Hydraulic Power Unit (HPU)

Motor Power

5.5Kw High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 16
Oil Required

N32 or N46 hydraulic oil is available

Design

The hydraulic station has a fan cooling system

Optional

It can be installed on or inside the roll former to save space



2.9 Analysis
5T Hydraulic Decoiler Handles heavy steel coils, ensures smooth feed
Servo Feeding High-precision feeding, coordinates with punching
Punching Press Creates accurate bolt holes, reduces secondary work
Steel Coil Storage Buffers material, synchronizes punch and forming speed
Guiding System Maintains center alignment, improves profile accuracy
Roll Former Stable forming, high precision, suitable for complex profiles
Flying Hydraulic Cutter Cuts profiles to exact length, tracks roll former speed
Out Table Collects finished profiles, ready for packing or stacking
Run-out Table Facilitates smooth product exit and temporary storage
Designed for integration with auto stacking systems


3. Production Line Components 

Component Quantity
Hydraulic Decoiler 1 set
Servo Feeder 1 set
Punch Press 1 set
Roll Former 1 set
Hydraulic Cutter 1 set
Out Table 2 sets
PLC Cabinet 1 set
Hydraulic Station 2 sets


4. Customization Options 

This roll forming line allows customization of the punching layout, roll former die set, number of forming stations, and tracking hydraulic cutter settings. Adjustments can be made for profile thickness, width, reinforcing ribs, hole patterns, and production speed. Servo feeding parameters can be tailored to specific client requirements for maximum efficiency.

Produk
rincian produk
High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter
Moq: 1 set
Harga: USD1,000-700,000. Based on customization.
kemasan standar: Pembungkus film plastik industri, diamankan dengan kawat baja.
Periode pengiriman: 30 hari
metode pembayaran: L/c, t/t
Kapasitas pasokan: 30 set per bulan
Informasi Rinci
Tempat asal
Cina
Nama merek
METALIGN
Sertifikasi
CE,ISO,etc
Nomor model
Rup
Nama Produk:
Rak logam otomatis roll tegak mantan dengan drive gearbox dan pemotong pelacakan hidrolik
Kata kunci:
Rak tegak gulung mantan/rak logam profil tegak
Profil:
rak tegak
Aplikasi:
Penyimpanan Gudang Tegak / Bingkai rak ritel
Jenis material:
PPGI/PPGL/GI/GL Steel Coils
Ketebalan material:
1,5-2,5mm
Pembentukan kecepatan:
15-20m/mnt
Daya Motor Utama:
5.5kw
Pembentukan Stasiun:
18
Sistem Mengemudi:
Sistem kotak roda gigi
Struktur bingkai:
Stand besi tuang
Diameter poros:
70mm
Kondisi Mesin:
Baru
Bahan poros:
#45 baja dipadamkan 55-60 ℃
Bahan roller:
Baja #45 kelas tinggi, permukaan dengan krom keras
Bahasa tampilan:
Bahasa Inggris/Spanyol/Rusia/Prancis, dll, dapat disesuaikan
Teknik kontrol:
Layar sentuh PLC+
Waktu pengiriman:
30 hari
Kuantitas min Order:
1 set
Harga:
USD1,000-700,000. Based on customization.
Kemasan rincian:
Pembungkus film plastik industri, diamankan dengan kawat baja.
Waktu pengiriman:
30 hari
Syarat-syarat pembayaran:
L/c, t/t
Menyediakan kemampuan:
30 set per bulan
Menyoroti

high precision rack roll forming machine

,

servo feeding rack upright machine

,

punching system roll forming machine

Deskripsi Produk

High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 0

1. Overview 


1.1 Production Line

This roll forming production line serves industrial and commercial shelving manufacturers, offering high precision, high-speed, and fully automated production. It enables consistent rack upright profiles for warehouses, retail, and storage systems. The line ensures accurate punching, stable forming, and reliable hydraulic cutting, optimizing production efficiency and product quality for diverse client needs.

High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 1Punch

High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 2

Guide

High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 3

Roll Forming


1.2 Profile
The rack upright profile is made of galvanized steel, thickness 1.0–2.0mm, featuring precise punched holes for bolts and attachments. It has a vertical column shape with optional reinforcing ribs. Designed for warehouse and retail shelving, the profile ensures high strength, dimensional accuracy, corrosion resistance, and easy assembly, suitable for heavy-duty storage applications.
Material: Galvanized Steel / PPGI / Aluminum Thickness: 1.5-2.5mm
Yield strength: 200 - 350 Mpa Tensil stress: 200 -350 Mpa


1.3 Production Process

Flow Chart:

Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch → Hydraulic Cutter → Auto Stacker

High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 4

Process:

This production line precisely forms rack upright profiles with pre-punched bolt holes. Servo feeding ensures alignment with punching, while the gantry roll former guarantees dimensional accuracy and structural stability. The tracking hydraulic cutter provides precise length control. Accumulator racks coordinate speed differences, maintaining continuous, high-efficiency production with minimal downtime.


1.4 Key Focus

High Precision Punching: Ensures accurate hole placement and alignment.

Gantry Roll Former with Gearbox: Delivers stable, consistent profile dimensions.

Servo Feeding Coordination: Synchronizes punching and forming, reducing errors.

Tracking Hydraulic Cutter: Guarantees exact profile lengths at high speed.

Accumulator Rack: Maintains continuous production despite speed differences.

Automated and Flexible: Supports various rack upright sizes and thicknesses.


2. Technical Parameters 

2.1 Decoiler
Structure Stand-up structure High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 5
Working Form Manual, motorized, or hydraulic
Loading Capacity 5T
Coil Width customizable
Inner Diameter Φ450 – Φ550 mm
Out Diameter 1500 mm
Model DC-MU2


2.2 Optional Upgrade: Loading Car
High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 6 The loading car lifts coils smoothly and positions them accurately on the decoiler, reducing labor, improving safety, and ensuring faster, more stable coil changeovers.


2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding Roller Adujust the coil feeding width High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 7
Pre-cut Broaching Shear Cut the steel coil before roll forming
Digital Display See the feeding width directly


2.4 Roll Forming Machine
Working Speed Around 20 m/min High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 8
Structure Wall panel type. Optional: Cast-iron stands or guide pillar
Driving System Chain system. Optional: Gearbox
No. of Forming Stations 18 stands
Shaft Diameter 70mm solid shaft
Motor Power 5.5 Kw High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 9
Roller Material

45# steel polished and chromed HRC58-62°

Shaft Material High grade 45# steel polished(CNC lathe)
Steel Coil Material PPGI or GI
Steel Coil Thickness 0.25-0.8mm


2.5 Optional Upgrade: Cover
High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 10 High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 11 High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 12
Mounted On The Inside: No Cover Required Solid Cover For Chain Mesh Safety Cover


2.6 Cutter
Common Power Type Hydraulic. Optional: motor type. High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 13
Hydraulic Power

4-5.5Kw, customizable

Blade Material

Cr12 Mov

Hardness

With quenched treatment HRC 58 – 62°



2.7 PLC Control Cabinet
PLC Brand Delta, customizable Power Supply 380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder Brand Omron, customizable Language Chinese + English, Spanish, French, Russian, etc
Touch Screen MCGS, customizable Operation type Manual /auto two-type switch
Hanging Arm Type Saving Space Standing Type greater component integration and flexible positioning

High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 14

Hanging-Arm Control Box 

High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 15

Standing Control Box 


2.8 Hydraulic Power Unit (HPU)

Motor Power

5.5Kw High Precision Rack Roll Forming Machine with 18 Forming Stations and 70mm Shaft Diameter 16
Oil Required

N32 or N46 hydraulic oil is available

Design

The hydraulic station has a fan cooling system

Optional

It can be installed on or inside the roll former to save space



2.9 Analysis
5T Hydraulic Decoiler Handles heavy steel coils, ensures smooth feed
Servo Feeding High-precision feeding, coordinates with punching
Punching Press Creates accurate bolt holes, reduces secondary work
Steel Coil Storage Buffers material, synchronizes punch and forming speed
Guiding System Maintains center alignment, improves profile accuracy
Roll Former Stable forming, high precision, suitable for complex profiles
Flying Hydraulic Cutter Cuts profiles to exact length, tracks roll former speed
Out Table Collects finished profiles, ready for packing or stacking
Run-out Table Facilitates smooth product exit and temporary storage
Designed for integration with auto stacking systems


3. Production Line Components 

Component Quantity
Hydraulic Decoiler 1 set
Servo Feeder 1 set
Punch Press 1 set
Roll Former 1 set
Hydraulic Cutter 1 set
Out Table 2 sets
PLC Cabinet 1 set
Hydraulic Station 2 sets


4. Customization Options 

This roll forming line allows customization of the punching layout, roll former die set, number of forming stations, and tracking hydraulic cutter settings. Adjustments can be made for profile thickness, width, reinforcing ribs, hole patterns, and production speed. Servo feeding parameters can be tailored to specific client requirements for maximum efficiency.